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Lead Length Vs. Press on 110gr vs. 120gr

415 Views 11 Replies 4 Participants Last post by  M4Guy
Riddle me this guys, I mentioned a few times I have a friend who has a 16" ARP barrel. I have a 16" DD S2W. Both are 1:11, mine is 5R (confirmed this with DD and counted the grooves) and his is 3R. So not that much of a difference. Nitride vs. Electropolished Hard Chrome...probably not much of a difference there.

I know SPC II spec has a lead length of 0.100" while ARP uses 0.085". Now with factory 110gr S&B FMJ, 110gr Black (VMax) and 110gr OTM (BTHP American Gunner) there is zero difference in muzzle velocity between them.

With 120gr MKZ, he got 2481 FPS (keep in mind, it's 26F out and humid when we were shooting), I got 2452 FPS. Not a huge difference, but some. Now with DHA 120gr SST, he got 2484 FPS and I only got 2434 FPS, a full 50 FPS more.

Can anyone explain why the 120gr loads, weather SST or Monolithic, see higher velocity with the ARP barrel but the 110gr loads see no difference? I could buy that 3R might provide a small velocity gain over 5R with solid coppers, but with SST?

And why only the 120's and not the 110's?
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I do want to mention we did see some flattening of primers with the MKZ in his ARP barrel, but I didn't see that in my DD barrel, so obviously the lead is having an effect there. But we didn't see any flattening of primers in the DHA SST on either, brass looked immaculate for both despite the 50 FPS advantage of the ARP (one of the reasons I recommended it to him was this form and some of the info I had read before joining, since at that time DD stopped selling their 6.8 barrels for builders).
M4Guy, how many rounds comprised your average velocity? What was the velocity of the first 3 rounds? Where the MKZ also DHA? Extreme spread and SD would also be helpful.

The first 3 rounds were likely all loaded to a 2.260" COAL. Were the 120s loaded to longer COALs? That would make what difference there is in freebore more significant. Also, the barrels may have some variation in freebore from spec. I have found even a 0.015" difference is significant.

If the DHA is loaded with AA2200 (a temperature sensitive powder), you likely will experience higher pressures and associated velocity as the temperature warms up. I've had SSTs on top of AA2200 show slight pressure signs at 80F then pop primers at 95F.
There is more going on than you realize. For one thing, the ARP chamber is considerably more sophisticated than a normal SPCII. It was pretty much designed to get as much as possible out of the factory ammo available that was available roughly around 2008 and uses several tricks to do it. For example, most SPCII chambers have a parallel-walled section of freebore of about 0.278" diameter. After that they taper at 1.5° per side to and through the rifling. This means that the bullet does not encounter the rifling until some distance beyond the end of the parallel-walled freebore. Although Constructor has not broadcast the exact details of his 6.8 ARP chamber to the world, we know that his tolerances are different and generally tighter than for typical for SPC and SPC II. At one point he mentioned a tighter freebore and some areas of his chamber design where he maintains a very slight taper instead of parallel walls. This moves the point of contact of the bullet and the lands farther back, reduces blowby and can change how the bullet engages the lands (better alignment). His barrels also have a higher groove-to-land ratio than most on the market. All of these tend to increase the velocity, but there still is a bit of unpredictability due to other factors.

As to why one particular bullet/powder/case/primer combination shows a bigger advantage than another, that comes down to extremely complicated dynamics that still cannot be predicted. It involves properties of the powder, bullet, harmonics, etc. It is known that very small changes can have a significant impact on muzzle velocity. Sometimes the stars line up and velocity goes up more than expected, other times, not.
You can get a taste of these confounding results by looking at the bullet velocity data generated as a barrel is slowly cut back. Most people would expect a consistent change in velocity or at least a discernible, consistent pattern, but that is not seen in reality. Slight changes in barrel dynamics produces a surprising variation in velocity. This can be seen in numerous tests posted on the Rifleshooter.com website. The author starts with a long barrel chambered in a particular cartridge and cuts it back one or two inches at a time. If you look at the results, the exit velocity decreases inconsistently and occasionally even increases after a section is removed. The author typically tests several types of ammo and the inch by inch velocity change differs with each type. There is a lot going on that we still don't fully understand.

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We shot 7-10 rounds of each for each barrel and load (except the MKZ on the ARP, we ran out of the MKZ so only could shoot 5). I didn't think to check COAL as these were factory loads. I could check some of the lots I have left over to see.

Here's what we got:

ARP 16" 5 shots MKZ: 2481 fps, ES 38 and SD 13. Pretty good if you ask me, my 5.56 factory ammo is all over the place!

ARP 16" 7 shots DHA SST: 2484 fps, ES 36, SD 12. About same.

DD 16" 13 shots MKZ: 2452 fps, ES 51, SD 15. Still pretty good I think? Yah, I had way more shots on that because I was testing cycling at the same time with that load.

DD 16" 7 shots DHA SST: 2434 fps, ES 27, SD 9. Best one of all in terms of consistency. Very accurate in this barrel despite the 50 fps velocity deficit.

I didn't save the 110gr stuff as I was just looking at average velocity and accuracy for high volume loads, but the 110gr Black and BTHP's were MOA in both guns, couldn't tell the difference. Both even had the same optics etc. He cloned mine except for the ARP barrels being the only difference.
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There is more going on than you realize. For one thing, the ARP chamber is considerably more sophisticated than a normal SPCII. It was pretty much designed to get as much as possible out of the factory ammo available that was available roughly around 2008 and uses several tricks to do it. For example, most SPCII chambers have a parallel-walled section of freebore of about 0.278" diameter. After that they taper at 1.5° per side to and through the rifling. This means that the bullet does not encounter the rifling until some distance beyond the end of the parallel-walled freebore. Although Constructor has not broadcast the exact details of his 6.8 ARP chamber to the world, we know that his tolerances are different and generally tighter than for typical for SPC and SPC II. At one point he mentioned a tighter freebore and some areas of his chamber design where he maintains a very slight taper instead of parallel walls. This moves the point of contact of the bullet and the lands farther back, reduces blowby and can change how the bullet engages the lands (better alignment). His barrels also have a higher groove-to-land ratio than most on the market. All of these tend to increase the velocity, but there still is a bit of unpredictability due to other factors.

As to why one particular bullet/powder/case/primer combination shows a bigger advantage than another, that comes down to extremely complicated dynamics that still cannot be predicted. It involves properties of the powder, bullet, harmonics, etc. It is known that very small changes can have a significant impact on muzzle velocity. Sometimes the stars line up and velocity goes up more than expected, other times, not.
You can get a taste of these confounding results by looking at the bullet velocity data generated as a barrel is slowly cut back. Most people would expect a consistent change in velocity or at least a discernible, consistent pattern, but that is not seen in reality. Slight changes in barrel dynamics produces a surprising variation in velocity. This can be seen in numerous tests posted on the Rifleshooter.com website. The author starts with a long barrel chambered in a particular cartridge and cuts it back one or two inches at a time. If you look at the results, the exit velocity decreases inconsistently and occasionally even increases after a section is removed. The author typically tests several types of ammo and the inch by inch velocity change differs with each type. There is a lot going on that we still don't fully understand.

Thanks, I actually read that article before, the pressure curves are exponential, kind of like a capacitor charging in electronics. You get a lot more change near the bottom end than at the top end. I think those kinds of properties are where the 14.5" came from, they found the point where you start to really drop off with further reduction, but lengths longer than that has significantly diminishing returns for that cartridge. That's why I've always stuck with 14-16" barrels for my 5.56 stuff.
The best 5.56 barrel length depends greatly on what ammo you are shooting and how far out you plan to use it. M193 and M855 require high speeds to fragment and cause maximum damage. Generally accepted numbers range from 2500fps to 2700fps, so "optimally effective range" dropped dramatically when 14.5" barrels started to be used in the field. That panic helped drive the push for the EPR (M855a1) and SOST (MK318) ammo which break apart at significantly lower velocities AND do so reliably (unlike M193 and M855).

The switch to shorter barrels has also made AP rounds much less effective. This is partly why the NGSW project became such a high priority. If you watch the Buffman videos, it is not uncommon to see a few inches of barrel length to make the difference in whether a bullet defeats a particular plate or not.
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The nitride and rifling profile is your 30 to 50 fps.
Nitride = less resistance, rifling profile = less engraving force.
The heavier the projectile the more difference it makes.
The longer the bearing surface of the bullet contacting the barrel the more difference it makes.
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That makes perfect sense. Sometimes, I feel like a dumb*** for not seeing that, but thanks. It didn't dawn on me that 120gr would have more engraving surface area irrespective of construction (obviously the coppers are a harder alloy than lead core, so it makes sense there).

I saw no difference between the ARP and my DD with 110gr lead core bullets (VMax, BTHP or FMJ), but with the 120's (SST and MKZ) the ARP was 30-50 fps faster. Not huge, but any increase is nice and certainly makes those heavy loads a bit flatter.

I actually just built new upper with the ARP scout based on how well the last two uppers I built for friends turned out, but not specifically for the velocity since I primarily use 110gr load.

It was to make the rifle lighter and get it closer to my 5.56 (they are now within 1/2lb of each other) as DD only made 6.8 SPC barrels in their heavy S2W profile in 16" and 18" lengths, but the extra velocity with the 120's in the ARP Scout is a nice little bonus on top of the weight reduction.
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And while it is obvious that heavier bullets, given the same force applied over the same time duration will not achieve as high of a velocity as lighter bullets, that didn't answer my question as to the difference in barrels, but the larger engraving area being amplified by those differences in friction and pressure from the lands makes sense aside from the small difference in lead between 0.100 and 0.085.
And while it is obvious that heavier bullets, given the same force applied over the same time duration will not achieve as high of a velocity as lighter bullets, that didn't answer my question as to the difference in barrels, but the larger engraving area being amplified by those differences in friction and pressure from the lands makes sense aside from the small difference in lead between 0.100 and 0.085.
Right, ARP barrels are fast, always have been. 30 to 50 fps of average from what I have seen in 10 years or so.
As well from what I have seen a .085 leade in the 6.8 is plenty. A .100 is fine also and depending on a number of factors one bullet may like one over the other. Some bullets like to jump, some dont, some dont mind either way. I dont think either would effect speed in what you are looking at though.
As to the different coppers and leads used one cannot simply say one has more engraving resistance than the other. There are 5 different hardness of gilding coppers used in bullet jackets. Then also the brinell hardness of the lead used. Also the thickness of the jacket.
With monolithics there are a number of different coppers used as well. All with different hardnesses. From C100 to C145. For example CBB uses C100 oxygen free copper which is the softest. Cutting Edge, Lehigh ect use C145 which is much harder. This all plays into engraving force and obturation.
But all that said the ARP barrels are fast, no doubt about it.
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The other thing I like about the ARP barrels, is that they are next most durable design next to Daniels offerings, being made from mil-spec 4150 CMV blanks with a QPQ nitride bore in addition to proper manufacturing being stress relieved twice (post button then post machining). I'm not sure if there's any difference between cut and button rifling in terms of durability of the lands, but I do know when it comes to screw threads that Roll Forming (cold forming) yields threads that are typically 2x as strong in the same material vs. cut threads, so perhaps button rifling might have a small edge, but I have no evidence of that specifically.

ARP barrels strike a good balance between cost, precision and durability, but durability is a bigger factor as my uses have always been outside of the hunting crowd. I need to be able to run my stuff reasonably hard and have it hold up, so ARP and DD are my top two choices currently for 6.8 SPC barrels. With my 5.56 there are many more options on the market.
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